新孚达纳米复合技术使塑料耐磨性提高近100倍！

NFD nanocomposite technology improves the wear resistance of plastics by nearly 100 times!

 

近日新孚达再传捷报！继碳纤维复合塑料取得重大突破后，NFD研发人员又成功将纳米材料与工程塑料实现交联聚合，开发出全新的纳米超耐磨塑料聚合物，新技术能使塑料磨耐性提高近100倍！

 

Recently, NFD has once again reported good news! After achieving significant breakthroughs in carbon fiber composite plastics, NFD researchers have successfully crosslinked nanomaterials with engineering plastics, developing a new nano ultra wear-resistant plastic polymer. The new technology can increase the wear resistance of plastics by nearly 100 times!

 

 

此次重大进展是NFD与国内某轴承公司联合开发所取得的，开发纳米超耐磨复合塑料的目的是塑料轴承替代金属轴承，从而实现产品轻量化与降燥音的双重目标。众所周知，所有的机械运动件中大部分为金属材质;以金属轴承为例：传统的金属需要上润滑油、有燥音、润滑油污染、密度大等缺点。而耐磨纳米塑料则具有生产效率高、低燥音、免维护（无需润滑油）、成本低、轻量化等诸多优势。此次材料研发成功标志着，塑料轴承代替金属轴承已经成熟，相信在不久的将来，纳米超耐磨材料将会在工业自动化、智能化、交通、医疗、纺织机械、汽车、航空航天等行业大放异彩。

 

This significant progress was achieved through the joint development of NFD and a domestic bearing company. The purpose of developing nano ultra wear-resistant composite plastics is to replace metal bearings with plastic bearings, thereby achieving the dual goals of product lightweighting and noise reduction. As is well known, most of the mechanical moving parts are made of metal materials; Taking metal bearings as an example: Traditional metal bearings have disadvantages such as the need for lubricating oil, dry noise, lubricating oil pollution, and high density. Wear resistant nanoplastics have many advantages such as high production efficiency, low noise, maintenance free (no need for lubricating oil), low cost, and lightweight. The successful development of this material marks the maturity of replacing metal bearings with plastic bearings. We believe that in the near future, nano ultra wear-resistant materials will shine in industries such as industrial automation, intelligence, transportation, medical care, textile machinery, automotive, aerospace, etc.

 

以下为纳米技术与传统材料数据比较：

The following is a comparison of data between nanotechnology and traditional materials:

 

  PA66纳米复合技术与传统耐磨助剂摩擦系数、磨耗量对比  

Comparison of friction coefficient and wear amount between PA66 nanocomposite technology and traditional wear-resistant additives

 

  PEEK纳米复合技术与传统耐磨助剂摩擦系数、磨耗量对比  

Comparison of friction coefficient and wear amount between PEEK nanocomposite technology and traditional wear-resistant additives

 

  POM纳米复合技术与传统耐磨助剂摩擦系数、磨耗量对比  

Comparison of friction coefficient and wear amount between POM nanocomposite technology and traditional wear-resistant additives

 

目前，国内已经有企业使用这项技术方案，应用在一些高耐磨要求的部件上并取得良好的应用效果。

 

某知名轴承制造商，新孚达为其开发了具有自润滑、高耐磨（耐磨值可以达到金属的五倍）、耐高温、低噪音、长寿命等特性的轴承用塑料。据客户数据表明通过将纳米材料与塑料交联技术后，材料特性有了显著变化，这次重大成功为NFD在耐磨行业发展壮大，打下坚实基础。

 

At present, domestic enterprises have already adopted this technology solution and applied it to some components with high wear resistance requirements, achieving good application results.

 

NFD has developed bearing plastics for a well-known bearing manufacturer, which have the characteristics of self-lubricating, high wear resistance (wear resistance value can reach five times that of metals), high temperature resistance, low noise, and long service life. According to customer data, significant changes in material properties have been achieved by crosslinking nanomaterials with plastics, laying a solid foundation for the development and growth of NFD in the wear-resistant industry.

 

 

在新孚达所有复合材料改性工艺中，超耐磨塑料的研究一直是其重点攻关课题，复合改性作为实现塑料高耐磨功能的重要手段，在实现高强度、高耐磨、轻质、功能化等方面具有广泛的研究及应用价值，目前被新孚达作为核心改性技术加以深入研究。

 

在此背景下，新孚达历经三年的不断进取和持续高效的技术创新！仅高耐磨塑料陆续开发出以70种塑料为基材近3000多种耐磨配方，很好的拓宽了高耐磨塑料的应用领域，为“以塑代钢”提供了广阔选材空间。由于持续投入，自润滑高耐磨塑料已成为NFD核心产品，是NFD与国外知名品牌同台竞技的强力后盾。

 

Among all the composite material modification processes of NFD, the research on ultra wear-resistant plastics has always been a key research topic. Composite modification, as an important means to achieve high wear resistance of plastics, has extensive research and application value in achieving high strength, high wear resistance, lightweight, functionalization, etc. Currently, it is deeply studied by NFD as the core modification technology.

 

In this context, NFD has undergone three years of continuous improvement and efficient technological innovation! The development of high wear-resistant plastics has led to the development of nearly 3000 wear-resistant formulas based on 70 types of plastics, which has greatly expanded the application fields of high wear-resistant plastics and provided a broad selection space for "replacing steel with plastic". Due to continuous investment, self-lubricating high wear-resistant plastics have become the core product of NFD and a strong backing for NFD to compete with well-known foreign brands on the same stage.

 

 

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感谢您访问新孚达复合材料有限公司（NFD）！我们秉承“New Formula Designer”的发展理念，将科研创新与生产应用紧密相连。 新孚达专攻特殊改性复合塑料，拥有70多种基材，10000多种改性塑料成熟配方，这些材料包括结构性增强、导电及电子屏蔽（EMI）、阻燃、润滑改性耐磨、长（短）碳纤维增强、长（短）玻璃纤维增强、纳米塑料、高、低比重、耐高温、激光直接成型、磁可探测、免喷涂塑料及特殊染色材料等，为客户提供更为广阔的选材空间。

Thank you for visiting NFD Composite Materials Co., Ltd! We adhere to the development philosophy of "New Formula Designer" and closely link scientific research and innovation with production applications. NFD specializes in special modified composite plastics, with over 70 types of substrates and more than 10000 mature formulas for modified plastics. These materials include structural reinforcement, conductive and electronic shielding (EMI), flame retardancy, lubrication modified wear resistance, long (short) carbon fiber reinforcement, long (short) glass fiber reinforcement, nanoplastics, high and low specific gravity, high temperature resistance, laser direct molding, magnetic detectability, spray free plastics, and special dyeing materials, providing customers with a wider selection space.